Merge pull request #20325 from Ultimaker/PP-580-Improve-self-support

Improved self-support settings for the S8

resources/definitions/ultimaker_replicator_plus.def.json

@@ -65,7 +65,7 @@
         "machine_extruder_trains": { "0": "ultimaker_replicator_extruder" },
         "preferred_material": "ultimaker_pla_175",
         "preferred_quality_type": "draft",
-        "preferred_variant_name": "ultimaker_replicator_smart_extruder_plus",
+        "preferred_variant_name": "Smart Extruder+",
         "reference_machine_id": "replicator_b",
         "supports_network_connection": true,
         "supports_usb_connection": false,

resources/definitions/ultimaker_s8.def.json

@@ -69,8 +69,8 @@
         "acceleration_wall_0_roofing": { "value": "acceleration_wall_0" },
         "acceleration_wall_x": { "value": "acceleration_print" },
         "acceleration_wall_x_roofing": { "value": "acceleration_wall" },
-        "adhesion_type": { "value": "'skirt'" },
+        "adhesion_type": { "value": "'brim' if support_enable and support_structure=='tree' else 'skirt'" },
-        "bottom_thickness": { "value": "3*layer_height if top_layers==4 else top_bottom_thickness" },
+        "bottom_thickness": { "value": "3*layer_height if top_layers==4 and not support_enable else top_bottom_thickness" },
         "bridge_skin_material_flow": { "value": 200 },
         "bridge_skin_speed":
         {
@@ -92,13 +92,21 @@
         "cool_min_temperature": { "value": "material_print_temperature-15" },
         "default_material_print_temperature": { "maximum_value_warning": 320 },
         "extra_infill_lines_to_support_skins": { "value": "'walls_and_lines'" },
+        "flooring_layer_count": { "value": "1" },
         "gradual_flow_enabled": { "value": false },
         "hole_xy_offset": { "value": 0.075 },
+        "infill_material_flow": { "value": "1.1*material_flow" },
         "infill_overlap": { "value": 10 },
         "infill_pattern": { "value": "'zigzag' if infill_sparse_density > 80 else 'grid'" },
         "infill_sparse_density": { "value": 15 },
         "infill_wall_line_count": { "value": "1 if infill_sparse_density > 80 else 0" },
         "initial_bottom_layers": { "value": 2 },
+        "jerk_flooring":
+        {
+            "maximum_value_warning": "machine_max_jerk_xy / 2",
+            "unit": "m/s\u00b3",
+            "value": "jerk_roofing"
+        },
         "jerk_infill":
         {
             "maximum_value_warning": "machine_max_jerk_xy / 2",
@@ -202,6 +210,12 @@
             "unit": "m/s\u00b3",
             "value": "jerk_wall"
         },
+        "jerk_wall_0_flooring":
+        {
+            "maximum_value_warning": "machine_max_jerk_xy / 2",
+            "unit": "m/s\u00b3",
+            "value": "jerk_wall_0_roofing"
+        },
         "jerk_wall_0_roofing":
         {
             "maximum_value_warning": "machine_max_jerk_xy / 2",
@@ -214,6 +228,12 @@
             "unit": "m/s\u00b3",
             "value": "jerk_print"
         },
+        "jerk_wall_x_flooring":
+        {
+            "maximum_value_warning": "machine_max_jerk_xy / 2",
+            "unit": "m/s\u00b3",
+            "value": "jerk_wall_x_roofing"
+        },
         "jerk_wall_x_roofing":
         {
             "maximum_value_warning": "machine_max_jerk_xy / 2",
@@ -281,6 +301,11 @@
         "skirt_line_count": { "value": 5 },
         "small_skin_on_surface": { "value": false },
         "small_skin_width": { "value": 4 },
+        "speed_flooring":
+        {
+            "maximum_value_warning": 300,
+            "value": "speed_roofing"
+        },
         "speed_infill":
         {
             "maximum_value_warning": 300,
@@ -319,7 +344,7 @@
         "speed_support":
         {
             "maximum_value_warning": 300,
-            "value": "speed_wall_0"
+            "value": "speed_print"
         },
         "speed_support_bottom":
         {
@@ -334,7 +359,7 @@
         "speed_support_interface":
         {
             "maximum_value_warning": 300,
-            "value": 50
+            "value": 80
         },
         "speed_support_roof":
         {
@@ -366,6 +391,11 @@
             "maximum_value_warning": 300,
             "value": "speed_wall"
         },
+        "speed_wall_0_flooring":
+        {
+            "maximum_value_warning": 300,
+            "value": "speed_wall_0_roofing"
+        },
         "speed_wall_0_roofing":
         {
             "maximum_value_warning": 300,
@@ -376,19 +406,33 @@
             "maximum_value_warning": 300,
             "value": "speed_print"
         },
+        "speed_wall_x_flooring":
+        {
+            "maximum_value_warning": 300,
+            "value": "speed_wall_x_roofing"
+        },
         "speed_wall_x_roofing":
         {
             "maximum_value_warning": 300,
             "value": "speed_wall"
         },
-        "support_brim_line_count": { "value": 5 },
+        "support_angle": { "value": 60 },
-        "support_infill_rate": { "value": "80 if gradual_support_infill_steps != 0 else 15" },
+        "support_bottom_offset": { "value": 0 },
+        "support_brim_width": { "value": 10 },
         "support_interface_enable": { "value": true },
+        "support_interface_offset": { "value": "support_offset" },
+        "support_offset": { "value": "1.2 if support_structure == 'tree' else 0.8" },
         "support_pattern": { "value": "'gyroid' if support_structure == 'tree' else 'lines'" },
         "support_structure": { "value": "'normal'" },
+        "support_tree_bp_diameter": { "value": 15 },
+        "support_tree_tip_diameter": { "value": 1.0 },
+        "support_tree_top_rate": { "value": 20 },
+        "support_wall_count": { "value": 2 },
+        "support_xy_distance_overhang": { "value": "machine_nozzle_size" },
         "support_z_distance": { "value": "0.4*material_shrinkage_percentage_z/100.0" },
         "top_bottom_thickness": { "value": "round(4*layer_height, 2)" },
         "travel_avoid_other_parts": { "value": true },
+        "travel_avoid_supports": { "value": true },
         "wall_0_acceleration": { "value": 1000 },
         "wall_0_deceleration": { "value": 1000 },
         "wall_0_end_speed_ratio": { "value": 100 },

resources/definitions/ultimaker_sketch.def.json

@@ -55,10 +55,6 @@
             "basf_",
             "jabil_",
             "polymaker_",
-            "ultimaker_rapidrinse",
-            "ultimaker_sr30",
-            "ultimaker_petg",
-            "ultimaker_pva",
             "ultimaker_pc-abs",
             "ultimaker_pc-abs-fr"
         ],
@@ -66,6 +62,7 @@
         "has_materials": true,
         "has_variants": true,
         "machine_extruder_trains": { "0": "ultimaker_sketch_extruder" },
+        "preferred_material": "ultimaker_pla_175",
         "preferred_quality_type": "draft",
         "preferred_variant_name": "0.4mm",
         "reference_machine_id": "sketch",

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.15mm.inst.cfg

@@ -23,6 +23,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = =2 * layer_height
 support_interface_enable = True
 support_z_distance = 0

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.1mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = =2 * layer_height
 support_interface_enable = True
 support_z_distance = 0

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.2mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_interface_enable = True
 support_z_distance = 0
 

resources/quality/ultimaker_s8/um_s8_bb0.4_pva_0.3mm.inst.cfg

@@ -24,6 +24,7 @@ retraction_count_max = 5
 skirt_brim_minimal_length = =min(2000, 175 / (layer_height * line_width))
 speed_prime_tower = 25
 speed_support = 50
+support_angle = 45
 support_infill_sparse_thickness = 0.3
 support_interface_enable = True
 support_z_distance = 0