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SPE-2437: Avoid unnecessary splitting of extrusions by the pressure equalizer.

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Lukáš Hejl 2024-08-28 09:50:10 +02:00 committed by Lukas Matena
parent 5b4a2b25a5
commit 913e49c235
1 changed files with 19 additions and 7 deletions
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26
src/libslic3r/GCode/PressureEqualizer.cpp
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@ -41,6 +41,11 @@ static constexpr int max_look_back_limit = 128;
// Lines where some extruder pressure will remain (so we should equalize between these small travels). // Lines where some extruder pressure will remain (so we should equalize between these small travels).
static constexpr double max_ignored_gap_between_extruding_segments = 3.; static constexpr double max_ignored_gap_between_extruding_segments = 3.;
// Minimum feedrate change that will be emitted into the G-code.
// Changes below this value will not be emitted into the G-code to filter out tiny changes
// of feedrate and reduce the size of the G-code.
static constexpr float min_emitted_feedrate_change = 0.20f * 60.f;
PressureEqualizer::PressureEqualizer(const Slic3r::GCodeConfig &config) : m_use_relative_e_distances(config.use_relative_e_distances.value) PressureEqualizer::PressureEqualizer(const Slic3r::GCodeConfig &config) : m_use_relative_e_distances(config.use_relative_e_distances.value)
{ {
// Preallocate some data, so that output_buffer.data() will return an empty string. // Preallocate some data, so that output_buffer.data() will return an empty string.
@ -493,21 +498,27 @@ void PressureEqualizer::output_gcode_line(const size_t line_idx)
comment = nullptr; comment = nullptr;
// Emit the line with lowered extrusion rates. // Emit the line with lowered extrusion rates.
float l = line.dist_xyz(); const float l = line.dist_xyz();
if (auto nSegments = size_t(ceil(l / max_segment_length)); nSegments == 1) { // Just update this segment. const float feedrate_start = line.volumetric_extrusion_rate_start * line.feedrate() / line.volumetric_extrusion_rate;
const float feedrate_end = line.volumetric_extrusion_rate_end * line.feedrate() / line.volumetric_extrusion_rate;
const float feedrate_avg = 0.5f * (feedrate_start + feedrate_end);
if (std::abs(feedrate_avg - line.pos_end[4]) <= min_emitted_feedrate_change) {
// The average feedrate is close to the original feedrate, so we emit the line with the original feedrate.
push_line_to_output(line_idx, line.pos_end[4], comment);
} else if (auto nSegments = size_t(ceil(l / max_segment_length)); nSegments == 1) { // Just update this segment.
push_line_to_output(line_idx, line.feedrate() * line.volumetric_correction_avg(), comment); push_line_to_output(line_idx, line.feedrate() * line.volumetric_correction_avg(), comment);
} else { } else {
bool accelerating = line.volumetric_extrusion_rate_start < line.volumetric_extrusion_rate_end; bool accelerating = line.volumetric_extrusion_rate_start < line.volumetric_extrusion_rate_end;
// Update the initial and final feed rate values. // Update the initial and final feed rate values.
line.pos_start[4] = line.volumetric_extrusion_rate_start * line.pos_end[4] / line.volumetric_extrusion_rate; line.pos_start[4] = feedrate_start;
line.pos_end [4] = line.volumetric_extrusion_rate_end * line.pos_end[4] / line.volumetric_extrusion_rate; line.pos_end [4] = feedrate_end;
float feed_avg = 0.5f * (line.pos_start[4] + line.pos_end[4]);
// Limiting volumetric extrusion rate slope for this segment. // Limiting volumetric extrusion rate slope for this segment.
float max_volumetric_extrusion_rate_slope = accelerating ? line.max_volumetric_extrusion_rate_slope_positive : float max_volumetric_extrusion_rate_slope = accelerating ? line.max_volumetric_extrusion_rate_slope_positive :
line.max_volumetric_extrusion_rate_slope_negative; line.max_volumetric_extrusion_rate_slope_negative;
// Total time for the segment, corrected for the possibly lowered volumetric feed rate, // Total time for the segment, corrected for the possibly lowered volumetric feed rate,
// if accelerating / decelerating over the complete segment. // if accelerating / decelerating over the complete segment.
float t_total = line.dist_xyz() / feed_avg; float t_total = line.dist_xyz() / feedrate_avg;
// Time of the acceleration / deceleration part of the segment, if accelerating / decelerating // Time of the acceleration / deceleration part of the segment, if accelerating / decelerating
// with the maximum volumetric extrusion rate slope. // with the maximum volumetric extrusion rate slope.
float t_acc = 0.5f * (line.volumetric_extrusion_rate_start + line.volumetric_extrusion_rate_end) / max_volumetric_extrusion_rate_slope; float t_acc = 0.5f * (line.volumetric_extrusion_rate_start + line.volumetric_extrusion_rate_end) / max_volumetric_extrusion_rate_slope;
@ -515,7 +526,7 @@ void PressureEqualizer::output_gcode_line(const size_t line_idx)
float l_steady = 0.f; float l_steady = 0.f;
if (t_acc < t_total) { if (t_acc < t_total) {
// One may achieve higher print speeds if part of the segment is not speed limited. // One may achieve higher print speeds if part of the segment is not speed limited.
l_acc = t_acc * feed_avg; l_acc = t_acc * feedrate_avg;
l_steady = l - l_acc; l_steady = l - l_acc;
if (l_steady < 0.5f * max_segment_length) { if (l_steady < 0.5f * max_segment_length) {
l_acc = l; l_acc = l;
@ -523,6 +534,7 @@ void PressureEqualizer::output_gcode_line(const size_t line_idx)
} else } else
nSegments = size_t(ceil(l_acc / max_segment_length)); nSegments = size_t(ceil(l_acc / max_segment_length));
} }
float pos_start[5]; float pos_start[5];
float pos_end[5]; float pos_end[5];
float pos_end2[4]; float pos_end2[4];