#493 separate bridge fan/speed for overhang from bridge flow for overhangs.

This commit is contained in:
supermerill 2020-10-09 00:28:00 +02:00
parent 5e65b9416b
commit c75d4904f9
11 changed files with 116 additions and 80 deletions

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@ -40,9 +40,9 @@ group:Quality
setting:thin_walls_merge
end_line
group:Overhangs
line:On perimeters
setting:sidetext_width$1:overhangs
setting:width$5:overhangs_width
line:threshold for
setting:label$bridge speed and fan:width$5:overhangs_width_speed
setting:label$bridge flow:width$5:overhangs_width
end_line
line:Extrusion direction
setting:sidetext_width$1:overhangs_reverse

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@ -153,7 +153,7 @@ void Layer::make_perimeters()
&& config.infill_dense_algo == other_config.infill_dense_algo
&& config.no_perimeter_unsupported_algo == other_config.no_perimeter_unsupported_algo
&& config.only_one_perimeter_top == other_config.only_one_perimeter_top
&& config.overhangs == other_config.overhangs
&& config.overhangs_width_speed == other_config.overhangs_width_speed
&& config.overhangs_width == other_config.overhangs_width
&& config.overhangs_reverse == other_config.overhangs_reverse
&& config.overhangs_reverse_threshold == other_config.overhangs_reverse_threshold

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@ -97,12 +97,16 @@ void PerimeterGenerator::process()
coord_t ext_min_spacing = (coord_t)( ext_perimeter_spacing2 * (1 - 0.05/*INSET_OVERLAP_TOLERANCE*/) );
// prepare grown lower layer slices for overhang detection
if (this->lower_slices != NULL && this->config->overhangs) {
if (this->lower_slices != NULL && this->config->overhangs_width > 0) {
// We consider overhang any part where the entire nozzle diameter is not supported by the
// lower layer, so we take lower slices and offset them by half the nozzle diameter used
// lower layer, so we take lower slices and offset them by overhangs_width of the nozzle diameter used
// in the current layer
double offset_val = double(scale_(config->overhangs_width.get_abs_value(nozzle_diameter))) - (float)(ext_perimeter_width / 2);
this->_lower_slices_p = offset(*this->lower_slices, offset_val);
this->_lower_slices_bridge_flow = offset(*this->lower_slices, offset_val);
}
if (this->lower_slices != NULL && this->config->overhangs_width_speed > 0) {
double offset_val = double(scale_(config->overhangs_width_speed.get_abs_value(nozzle_diameter))) - (float)(ext_perimeter_width / 2);
this->_lower_slices_bridge_speed = offset(*this->lower_slices, offset_val);
}
// have to grown the perimeters if mill post-process
@ -942,6 +946,69 @@ void PerimeterGenerator::process()
} // for each island
}
template<typename LINE>
ExtrusionPaths PerimeterGenerator::create_overhangs(LINE loop_polygons, ExtrusionRole role, bool is_external) const {
ExtrusionPaths paths;
double nozzle_diameter = this->print_config->nozzle_diameter.get_at(this->config->perimeter_extruder - 1);
if (this->config->overhangs_width.get_abs_value(nozzle_diameter) > this->config->overhangs_width_speed.get_abs_value(nozzle_diameter)) {
// get non-overhang paths by intersecting this loop with the grown lower slices
extrusion_paths_append(
paths,
intersection_pl(loop_polygons, this->_lower_slices_bridge_speed),
role,
is_external ? this->_ext_mm3_per_mm : this->_mm3_per_mm,
is_external ? this->ext_perimeter_flow.width : this->perimeter_flow.width,
(float)this->layer->height);
// get overhang paths by checking what parts of this loop fall
// outside the grown lower slices
Polylines poly_speed = diff_pl(loop_polygons, this->_lower_slices_bridge_speed);
extrusion_paths_append(
paths,
intersection_pl(poly_speed, this->_lower_slices_bridge_flow),
erOverhangPerimeter,
is_external ? this->_ext_mm3_per_mm : this->_mm3_per_mm,
is_external ? this->ext_perimeter_flow.width : this->perimeter_flow.width,
(float)this->layer->height);
extrusion_paths_append(
paths,
diff_pl(poly_speed, this->_lower_slices_bridge_flow),
erOverhangPerimeter,
this->_mm3_per_mm_overhang,
this->overhang_flow.width,
this->overhang_flow.height);
} else {
// get non-overhang paths by intersecting this loop with the grown lower slices
extrusion_paths_append(
paths,
intersection_pl(loop_polygons, this->_lower_slices_bridge_flow),
role,
is_external ? this->_ext_mm3_per_mm : this->_mm3_per_mm,
is_external ? this->ext_perimeter_flow.width : this->perimeter_flow.width,
(float)this->layer->height);
// get overhang paths by checking what parts of this loop fall
// outside the grown lower slices
extrusion_paths_append(
paths,
diff_pl(loop_polygons, this->_lower_slices_bridge_flow),
erOverhangPerimeter,
this->_mm3_per_mm_overhang,
this->overhang_flow.width,
this->overhang_flow.height);
}
// reapply the nearest point search for starting point
// We allow polyline reversal because Clipper may have randomly reversed polylines during clipping.
if(!paths.empty())
chain_and_reorder_extrusion_paths(paths, &paths.front().first_point());
return paths;
}
ExtrusionEntityCollection PerimeterGenerator::_traverse_loops(
const PerimeterGeneratorLoops &loops, ThickPolylines &thin_walls) const
{
@ -971,31 +1038,9 @@ ExtrusionEntityCollection PerimeterGenerator::_traverse_loops(
// detect overhanging/bridging perimeters
ExtrusionPaths paths;
if (this->config->overhangs && this->layer->id() > 0
if ( this->config->overhangs_width_speed > 0 && this->layer->id() > 0
&& !(this->object_config->support_material && this->object_config->support_material_contact_distance_type.value == zdNone)) {
// get non-overhang paths by intersecting this loop with the grown lower slices
extrusion_paths_append(
paths,
intersection_pl(loop.polygon, this->_lower_slices_p),
role,
is_external ? this->_ext_mm3_per_mm : this->_mm3_per_mm,
is_external ? this->ext_perimeter_flow.width : this->perimeter_flow.width,
(float) this->layer->height);
// get overhang paths by checking what parts of this loop fall
// outside the grown lower slices (thus where the distance between
// the loop centerline and original lower slices is >= half nozzle diameter
extrusion_paths_append(
paths,
diff_pl(loop.polygon, this->_lower_slices_p),
erOverhangPerimeter,
this->_mm3_per_mm_overhang,
this->overhang_flow.width,
this->overhang_flow.height);
// reapply the nearest point search for starting point
// We allow polyline reversal because Clipper may have randomly reversed polylines during clipping.
chain_and_reorder_extrusion_paths(paths, &paths.front().first_point());
paths = this->create_overhangs(loop.polygon, role, is_external);
} else {
ExtrusionPath path(role);
path.polyline = loop.polygon.split_at_first_point();
@ -1423,35 +1468,9 @@ PerimeterGenerator::_extrude_and_cut_loop(const PerimeterGeneratorLoop &loop, co
}
// detect overhanging/bridging perimeters
if (this->config->overhangs && this->layer->id() > 0
if ( this->config->overhangs_width_speed > 0 && this->layer->id() > 0
&& !(this->object_config->support_material && this->object_config->support_material_contact_distance_type.value == zdNone)) {
ExtrusionPaths paths;
// get non-overhang paths by intersecting this loop with the grown lower slices
extrusion_paths_append(
paths,
intersection_pl(initial_polyline, this->_lower_slices_p),
role,
is_external ? this->_ext_mm3_per_mm : this->_mm3_per_mm,
is_external ? this->ext_perimeter_flow.width : this->perimeter_flow.width,
(float) this->layer->height);
// get overhang paths by checking what parts of this loop fall
// outside the grown lower slices (thus where the distance between
// the loop centerline and original lower slices is >= half nozzle diameter
extrusion_paths_append(
paths,
diff_pl(initial_polyline, this->_lower_slices_p),
erOverhangPerimeter,
this->_mm3_per_mm_overhang,
this->overhang_flow.width,
this->overhang_flow.height);
// reapply the nearest point search for starting point
// We allow polyline reversal because Clipper may have randomly
// reversed polylines during clipping.
if (!paths.empty())
chain_and_reorder_extrusion_paths(paths, &paths.front().first_point());
ExtrusionPaths paths = this->create_overhangs(initial_polyline, role, is_external);
if (direction.length() > 0) {
Polyline direction_polyline;

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@ -96,7 +96,11 @@ private:
double _ext_mm3_per_mm;
double _mm3_per_mm;
double _mm3_per_mm_overhang;
Polygons _lower_slices_p;
Polygons _lower_slices_bridge_flow;
Polygons _lower_slices_bridge_speed;
template<typename LINE>
ExtrusionPaths create_overhangs(LINE loop_polygons, ExtrusionRole role, bool is_external) const;
// transform loops into ExtrusionEntityCollection, adding also thin walls into it.
ExtrusionEntityCollection _traverse_loops(const PerimeterGeneratorLoops &loops, ThickPolylines &thin_walls) const;

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@ -2345,23 +2345,29 @@ void PrintConfigDef::init_fff_params()
def->mode = comExpert;
def->set_default_value(new ConfigOptionString("[input_filename_base].gcode"));
def = this->add("overhangs", coBool);
def->label = L("As bridge");
def->full_label = L("Overhangs as bridge");
def = this->add("overhangs_width_speed", coFloatOrPercent);
def->label = L("'As bridge' speed threshold");
def->full_label = L("Overhang bridge speed threshold");
def->category = OptionCategory::perimeter;
def->tooltip = L("Option to adjust flow for overhangs (bridge flow will be used), "
"to apply bridge speed to them and enable fan.");
def->tooltip = L("Minimum unsupported width for an extrusion to apply the bridge speed & fan to this overhang."
" Can be in mm or in a % of the nozzle diameter."
" Set to 0 to deactivate.");
def->ratio_over = "nozzle_diameter";
def->min = 0;
def->mode = comExpert;
def->set_default_value(new ConfigOptionBool(true));
def->set_default_value(new ConfigOptionFloatOrPercent(50,true));
def = this->add("overhangs_width", coFloatOrPercent);
def->label = L("'As bridge' threshold");
def->full_label = L("Overhang bridge threshold");
def->label = L("'As bridge' flow threshold");
def->full_label = L("Overhang bridge flow threshold");
def->category = OptionCategory::perimeter;
def->tooltip = L("Minimum unsupported width for an extrusion to be considered an overhang. Can be in mm or in a % of the nozzle diameter.");
def->tooltip = L("Minimum unsupported width for an extrusion to apply the bridge flow to this overhang."
" Can be in mm or in a % of the nozzle diameter."
" Set to 0 to deactivate.");
def->ratio_over = "nozzle_diameter";
def->min = 0;
def->mode = comExpert;
def->set_default_value(new ConfigOptionFloatOrPercent(50, true));
def->set_default_value(new ConfigOptionFloatOrPercent(75, true));
def = this->add("overhangs_reverse", coBool);
def->label = L("Reverse on odd");
@ -4629,6 +4635,12 @@ void PrintConfigDef::handle_legacy(t_config_option_key &opt_key, std::string &va
value = "notconnected";
else
value = "connected";
} else if (opt_key == "overhangs") {
opt_key = "overhangs_width_speed";
if (value == "1")
value = "50%";
else
value = "0";
}
// Ignore the following obsolete configuration keys:

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@ -694,8 +694,8 @@ public:
ConfigOptionFloat milling_speed;
ConfigOptionFloatOrPercent min_width_top_surface;
// Detect bridging perimeters
ConfigOptionBool overhangs;
ConfigOptionFloatOrPercent overhangs_width;
ConfigOptionFloatOrPercent overhangs_width_speed;
ConfigOptionBool overhangs_reverse;
ConfigOptionFloatOrPercent overhangs_reverse_threshold;
ConfigOptionEnum<NoPerimeterUnsupportedAlgo> no_perimeter_unsupported_algo;
@ -786,8 +786,8 @@ protected:
OPT_PTR(milling_post_process);
OPT_PTR(milling_speed);
OPT_PTR(min_width_top_surface);
OPT_PTR(overhangs);
OPT_PTR(overhangs_width);
OPT_PTR(overhangs_width_speed);
OPT_PTR(overhangs_reverse);
OPT_PTR(overhangs_reverse_threshold);
OPT_PTR(no_perimeter_unsupported_algo);

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@ -614,7 +614,7 @@ bool PrintObject::invalidate_state_by_config_options(const std::vector<t_config_
opt_key == "gap_fill"
|| opt_key == "gap_fill_min_area"
|| opt_key == "only_one_perimeter_top"
|| opt_key == "overhangs"
|| opt_key == "overhangs_width_speed"
|| opt_key == "overhangs_width"
|| opt_key == "overhangs_reverse"
|| opt_key == "overhangs_reverse_threshold"

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@ -2130,7 +2130,7 @@ void PrintObjectSupportMaterial::trim_support_layers_by_object(
polygons_append(polygons_trimming,
offset(to_expolygons(region->fill_surfaces.filter_by_type(stPosBottom | stDensSolid | stModBridge)),
gap_xy_scaled, SUPPORT_SURFACES_OFFSET_PARAMETERS));
if (region->region()->config().overhangs.value)
if (region->region()->config().overhangs_width.value > 0)
SupportMaterialInternal::collect_bridging_perimeter_areas(region->perimeters.entities, gap_xy_scaled, polygons_trimming);
}
if (! some_region_overlaps)

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@ -210,7 +210,7 @@ void CalibrationRetractionDialog::create_geometry(wxCommandEvent& event_args) {
model.objects[objs_idx[i]]->config.set_key_value("fill_density", new ConfigOptionPercent(0));
//model.objects[objs_idx[i]]->config.set_key_value("fill_pattern", new ConfigOptionEnum<InfillPattern>(ipRectilinear));
model.objects[objs_idx[i]]->config.set_key_value("only_one_perimeter_top", new ConfigOptionBool(false));
model.objects[objs_idx[i]]->config.set_key_value("overhangs", new ConfigOptionBool(false));
model.objects[objs_idx[i]]->config.set_key_value("overhangs_width_speed", new ConfigOptionFloatOrPercent(0,false));
model.objects[objs_idx[i]]->config.set_key_value("thin_walls", new ConfigOptionBool(true));
model.objects[objs_idx[i]]->config.set_key_value("thin_walls_min_width", new ConfigOptionFloatOrPercent(2,true));
model.objects[objs_idx[i]]->config.set_key_value("gap_fill", new ConfigOptionBool(false));

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@ -276,9 +276,9 @@ void ConfigManipulation::update_print_fff_config(DynamicPrintConfig* config, con
// Ask only once.
if (!support_material_overhangs_queried) {
support_material_overhangs_queried = true;
if (!config->opt_bool("overhangs")/* != 1*/) {
if (config->option<ConfigOptionFloatOrPercent>("overhangs_width_speed") == 0) {
wxString msg_text = _(L("Supports work better, if the following feature is enabled:\n"
"- Detect bridging perimeters"));
"- overhangs with bridge speed & fan"));
if (is_global_config) {
msg_text += "\n\n" + _(L("Shall I adjust those settings for supports?"));
wxMessageDialog dialog(nullptr, msg_text, _(L("Support Generator")),
@ -287,7 +287,7 @@ void ConfigManipulation::update_print_fff_config(DynamicPrintConfig* config, con
auto answer = dialog.ShowModal();
if (!is_global_config || answer == wxID_YES) {
// Enable "detect bridging perimeters".
new_conf.set_key_value("overhangs", new ConfigOptionBool(true));
new_conf.set_key_value("overhangs_width_speed", new ConfigOptionFloatOrPercent(50, true));
} else if (answer == wxID_NO) {
// Do nothing, leave supports on and "detect bridging perimeters" off.
} else if (answer == wxID_CANCEL) {
@ -362,7 +362,7 @@ void ConfigManipulation::toggle_print_fff_options(DynamicPrintConfig* config)
"perimeter_speed", "small_perimeter_speed", "external_perimeter_speed", "perimeter_loop", "perimeter_loop_seam" })
toggle_field(el, have_perimeters);
toggle_field("overhangs_width", config->opt_bool("overhangs"));
toggle_field("overhangs_width", config->option<ConfigOptionFloatOrPercent>("overhangs_width_speed")->value > 0);
toggle_field("overhangs_reverse_threshold", config->opt_bool("overhangs_reverse"));
toggle_field("min_width_top_surface", config->opt_bool("only_one_perimeter_top"));
toggle_field("thin_perimeters_all", config->opt_bool("thin_perimeters"));

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@ -439,8 +439,9 @@ const std::vector<std::string>& Preset::print_options()
"avoid_crossing_perimeters",
"avoid_crossing_not_first_layer",
"thin_perimeters", "thin_perimeters_all",
"thin_walls", "overhangs",
"thin_walls",
"overhangs_width",
"overhangs_width_speed",
"overhangs_reverse",
"overhangs_reverse_threshold",
"seam_position",