Slic3r/xs/src/libslic3r/PrintObject.cpp
bubnikv cc1ddc5770 A new feature "support_material_buildplate_only" implemented.
Also a bug has been fixed for zero interface layers. Before
slic3r would put infinite number of interface layers over top surfaces,
if the number of interface layers was set to zero.
2017-03-26 13:54:03 -05:00

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#include "Print.hpp"
#include "BoundingBox.hpp"
#include "ClipperUtils.hpp"
#include "Geometry.hpp"
#include <algorithm>
#include <vector>
namespace Slic3r {
PrintObject::PrintObject(Print* print, ModelObject* model_object, const BoundingBoxf3 &modobj_bbox)
: typed_slices(false),
_print(print),
_model_object(model_object)
{
// Compute the translation to be applied to our meshes so that we work with smaller coordinates
{
// Translate meshes so that our toolpath generation algorithms work with smaller
// XY coordinates; this translation is an optimization and not strictly required.
// A cloned mesh will be aligned to 0 before slicing in _slice_region() since we
// don't assume it's already aligned and we don't alter the original position in model.
// We store the XY translation so that we can place copies correctly in the output G-code
// (copies are expressed in G-code coordinates and this translation is not publicly exposed).
this->_copies_shift = Point(
scale_(modobj_bbox.min.x), scale_(modobj_bbox.min.y));
// Scale the object size and store it
Pointf3 size = modobj_bbox.size();
this->size = Point3(scale_(size.x), scale_(size.y), scale_(size.z));
}
this->reload_model_instances();
this->layer_height_ranges = model_object->layer_height_ranges;
}
PrintObject::~PrintObject()
{
}
Print*
PrintObject::print()
{
return this->_print;
}
Points
PrintObject::copies() const
{
return this->_copies;
}
bool
PrintObject::add_copy(const Pointf &point)
{
Points points = this->_copies;
points.push_back(Point::new_scale(point.x, point.y));
return this->set_copies(points);
}
bool
PrintObject::delete_last_copy()
{
Points points = this->_copies;
points.pop_back();
return this->set_copies(points);
}
bool
PrintObject::delete_all_copies()
{
Points points;
return this->set_copies(points);
}
bool
PrintObject::set_copies(const Points &points)
{
this->_copies = points;
// order copies with a nearest neighbor search and translate them by _copies_shift
this->_shifted_copies.clear();
this->_shifted_copies.reserve(points.size());
// order copies with a nearest-neighbor search
std::vector<Points::size_type> ordered_copies;
Slic3r::Geometry::chained_path(points, ordered_copies);
for (std::vector<Points::size_type>::const_iterator it = ordered_copies.begin(); it != ordered_copies.end(); ++it) {
Point copy = points[*it];
copy.translate(this->_copies_shift);
this->_shifted_copies.push_back(copy);
}
bool invalidated = false;
if (this->_print->invalidate_step(psSkirt)) invalidated = true;
if (this->_print->invalidate_step(psBrim)) invalidated = true;
return invalidated;
}
bool
PrintObject::reload_model_instances()
{
Points copies;
for (ModelInstancePtrs::const_iterator i = this->_model_object->instances.begin(); i != this->_model_object->instances.end(); ++i) {
copies.push_back(Point::new_scale((*i)->offset.x, (*i)->offset.y));
}
return this->set_copies(copies);
}
BoundingBox
PrintObject::bounding_box() const
{
// since the object is aligned to origin, bounding box coincides with size
Points pp;
pp.push_back(Point(0,0));
pp.push_back(this->size);
return BoundingBox(pp);
}
// returns 0-based indices of used extruders
std::set<size_t>
PrintObject::extruders() const
{
std::set<size_t> extruders = this->_print->extruders();
std::set<size_t> sm_extruders = this->support_material_extruders();
extruders.insert(sm_extruders.begin(), sm_extruders.end());
return extruders;
}
// returns 0-based indices of used extruders
std::set<size_t>
PrintObject::support_material_extruders() const
{
std::set<size_t> extruders;
if (this->has_support_material()) {
extruders.insert(this->config.support_material_extruder - 1);
extruders.insert(this->config.support_material_interface_extruder - 1);
}
return extruders;
}
void
PrintObject::add_region_volume(int region_id, int volume_id)
{
region_volumes[region_id].push_back(volume_id);
}
/* This is the *total* layer count (including support layers)
this value is not supposed to be compared with Layer::id
since they have different semantics */
size_t
PrintObject::total_layer_count() const
{
return this->layer_count() + this->support_layer_count();
}
size_t
PrintObject::layer_count() const
{
return this->layers.size();
}
void
PrintObject::clear_layers()
{
for (int i = this->layers.size()-1; i >= 0; --i)
this->delete_layer(i);
}
Layer*
PrintObject::add_layer(int id, coordf_t height, coordf_t print_z, coordf_t slice_z)
{
Layer* layer = new Layer(id, this, height, print_z, slice_z);
layers.push_back(layer);
return layer;
}
void
PrintObject::delete_layer(int idx)
{
LayerPtrs::iterator i = this->layers.begin() + idx;
delete *i;
this->layers.erase(i);
}
size_t
PrintObject::support_layer_count() const
{
return this->support_layers.size();
}
void
PrintObject::clear_support_layers()
{
for (int i = this->support_layers.size()-1; i >= 0; --i)
this->delete_support_layer(i);
}
SupportLayer*
PrintObject::add_support_layer(int id, coordf_t height, coordf_t print_z)
{
SupportLayer* layer = new SupportLayer(id, this, height, print_z, -1);
support_layers.push_back(layer);
return layer;
}
void
PrintObject::delete_support_layer(int idx)
{
SupportLayerPtrs::iterator i = this->support_layers.begin() + idx;
delete *i;
this->support_layers.erase(i);
}
bool
PrintObject::invalidate_state_by_config_options(const std::vector<t_config_option_key> &opt_keys)
{
std::set<PrintObjectStep> steps;
// this method only accepts PrintObjectConfig and PrintRegionConfig option keys
for (std::vector<t_config_option_key>::const_iterator opt_key = opt_keys.begin(); opt_key != opt_keys.end(); ++opt_key) {
if (*opt_key == "perimeters"
|| *opt_key == "extra_perimeters"
|| *opt_key == "gap_fill_speed"
|| *opt_key == "overhangs"
|| *opt_key == "first_layer_extrusion_width"
|| *opt_key == "perimeter_extrusion_width"
|| *opt_key == "thin_walls"
|| *opt_key == "external_perimeters_first") {
steps.insert(posPerimeters);
} else if (*opt_key == "layer_height"
|| *opt_key == "first_layer_height"
|| *opt_key == "xy_size_compensation"
|| *opt_key == "raft_layers") {
steps.insert(posSlice);
} else if (*opt_key == "support_material"
|| *opt_key == "support_material_angle"
|| *opt_key == "support_material_extruder"
|| *opt_key == "support_material_extrusion_width"
|| *opt_key == "support_material_interface_layers"
|| *opt_key == "support_material_interface_extruder"
|| *opt_key == "support_material_interface_spacing"
|| *opt_key == "support_material_interface_speed"
|| *opt_key == "support_material_buildplate_only"
|| *opt_key == "support_material_pattern"
|| *opt_key == "support_material_spacing"
|| *opt_key == "support_material_threshold"
|| *opt_key == "dont_support_bridges"
|| *opt_key == "first_layer_extrusion_width") {
steps.insert(posSupportMaterial);
} else if (*opt_key == "interface_shells"
|| *opt_key == "infill_only_where_needed"
|| *opt_key == "infill_every_layers"
|| *opt_key == "solid_infill_every_layers"
|| *opt_key == "bottom_solid_layers"
|| *opt_key == "top_solid_layers"
|| *opt_key == "solid_infill_below_area"
|| *opt_key == "infill_extruder"
|| *opt_key == "solid_infill_extruder"
|| *opt_key == "infill_extrusion_width") {
steps.insert(posPrepareInfill);
} else if (*opt_key == "top_infill_pattern"
|| *opt_key == "bottom_infill_pattern"
|| *opt_key == "fill_angle"
|| *opt_key == "fill_pattern"
|| *opt_key == "top_infill_extrusion_width"
|| *opt_key == "first_layer_extrusion_width"
|| *opt_key == "infill_overlap") {
steps.insert(posInfill);
} else if (*opt_key == "fill_density"
|| *opt_key == "solid_infill_extrusion_width") {
steps.insert(posPerimeters);
steps.insert(posPrepareInfill);
} else if (*opt_key == "external_perimeter_extrusion_width"
|| *opt_key == "perimeter_extruder") {
steps.insert(posPerimeters);
steps.insert(posSupportMaterial);
} else if (*opt_key == "bridge_flow_ratio") {
steps.insert(posPerimeters);
steps.insert(posInfill);
} else if (*opt_key == "seam_position"
|| *opt_key == "support_material_speed"
|| *opt_key == "bridge_speed"
|| *opt_key == "external_perimeter_speed"
|| *opt_key == "infill_speed"
|| *opt_key == "perimeter_speed"
|| *opt_key == "small_perimeter_speed"
|| *opt_key == "solid_infill_speed"
|| *opt_key == "top_solid_infill_speed") {
// these options only affect G-code export, so nothing to invalidate
} else {
// for legacy, if we can't handle this option let's invalidate all steps
return this->invalidate_all_steps();
}
}
bool invalidated = false;
for (std::set<PrintObjectStep>::const_iterator step = steps.begin(); step != steps.end(); ++step) {
if (this->invalidate_step(*step)) invalidated = true;
}
return invalidated;
}
bool
PrintObject::invalidate_step(PrintObjectStep step)
{
bool invalidated = this->state.invalidate(step);
// propagate to dependent steps
if (step == posPerimeters) {
this->invalidate_step(posPrepareInfill);
this->_print->invalidate_step(psSkirt);
this->_print->invalidate_step(psBrim);
} else if (step == posPrepareInfill) {
this->invalidate_step(posInfill);
} else if (step == posInfill) {
this->_print->invalidate_step(psSkirt);
this->_print->invalidate_step(psBrim);
} else if (step == posSlice) {
this->invalidate_step(posPerimeters);
this->invalidate_step(posSupportMaterial);
} else if (step == posSupportMaterial) {
this->_print->invalidate_step(psSkirt);
this->_print->invalidate_step(psBrim);
}
return invalidated;
}
bool
PrintObject::invalidate_all_steps()
{
// make a copy because when invalidating steps the iterators are not working anymore
std::set<PrintObjectStep> steps = this->state.started;
bool invalidated = false;
for (std::set<PrintObjectStep>::const_iterator step = steps.begin(); step != steps.end(); ++step) {
if (this->invalidate_step(*step)) invalidated = true;
}
return invalidated;
}
bool
PrintObject::has_support_material() const
{
return this->config.support_material
|| this->config.raft_layers > 0
|| this->config.support_material_enforce_layers > 0;
}
void
PrintObject::detect_surfaces_type()
{
parallelize<Layer*>(
std::queue<Layer*>(std::deque<Layer*>(this->layers.begin(), this->layers.end())), // cast LayerPtrs to std::queue<Layer*>
boost::bind(&Slic3r::Layer::detect_surfaces_type, _1),
this->_print->config.threads.value
);
}
void
PrintObject::process_external_surfaces()
{
parallelize<Layer*>(
std::queue<Layer*>(std::deque<Layer*>(this->layers.begin(), this->layers.end())), // cast LayerPtrs to std::queue<Layer*>
boost::bind(&Slic3r::Layer::process_external_surfaces, _1),
this->_print->config.threads.value
);
}
/* This method applies bridge flow to the first internal solid layer above
sparse infill */
void
PrintObject::bridge_over_infill()
{
FOREACH_REGION(this->_print, region) {
const size_t region_id = region - this->_print->regions.begin();
// skip bridging in case there are no voids
if ((*region)->config.fill_density.value == 100) continue;
// get bridge flow
const Flow bridge_flow = (*region)->flow(
frSolidInfill,
-1, // layer height, not relevant for bridge flow
true, // bridge
false, // first layer
-1, // custom width, not relevant for bridge flow
*this
);
// get the average extrusion volume per surface unit
const double mm3_per_mm = bridge_flow.mm3_per_mm();
const double mm3_per_mm2 = mm3_per_mm / bridge_flow.width;
FOREACH_LAYER(this, layer_it) {
// skip first layer
if (layer_it == this->layers.begin()) continue;
Layer* layer = *layer_it;
LayerRegion* layerm = layer->get_region(region_id);
// extract the stInternalSolid surfaces that might be transformed into bridges
Polygons internal_solid;
layerm->fill_surfaces.filter_by_type(stInternalSolid, &internal_solid);
if (internal_solid.empty()) continue;
// check whether we should bridge or not according to density
{
// get the normal solid infill flow we would use if not bridging
const Flow normal_flow = layerm->flow(frSolidInfill, false);
// Bridging over sparse infill has two purposes:
// 1) cover better the gaps of internal sparse infill, especially when
// printing at very low densities;
// 2) provide a greater flow when printing very thin layers where normal
// solid flow would be very poor.
// So we calculate density threshold as interpolation according to normal flow.
// If normal flow would be equal or greater than the bridge flow, we can keep
// a low threshold like 25% in order to bridge only when printing at very low
// densities, when sparse infill has significant gaps.
// If normal flow would be equal or smaller than half the bridge flow, we
// use a higher threshold like 50% in order to bridge in more cases.
// We still never bridge whenever fill density is greater than 50% because
// we would overstuff.
const float min_threshold = 25.0;
const float max_threshold = 50.0;
const float density_threshold = std::max(
std::min<float>(
min_threshold
+ (max_threshold - min_threshold)
* (normal_flow.mm3_per_mm() - mm3_per_mm)
/ (mm3_per_mm/2 - mm3_per_mm),
max_threshold
),
min_threshold
);
if ((*region)->config.fill_density.value > density_threshold) continue;
}
// check whether the lower area is deep enough for absorbing the extra flow
// (for obvious physical reasons but also for preventing the bridge extrudates
// from overflowing in 3D preview)
ExPolygons to_bridge;
{
Polygons to_bridge_pp = internal_solid;
// Only bridge where internal infill exists below the solid shell matching
// these two conditions:
// 1) its depth is at least equal to our bridge extrusion diameter;
// 2) its free volume (thus considering infill density) is at least equal
// to the volume needed by our bridge flow.
double excess_mm3_per_mm2 = mm3_per_mm2;
// iterate through lower layers spanned by bridge_flow
const double bottom_z = layer->print_z - bridge_flow.height;
for (int i = (layer_it - this->layers.begin()) - 1; i >= 0; --i) {
const Layer* lower_layer = this->layers[i];
// subtract the void volume of this layer
excess_mm3_per_mm2 -= lower_layer->height * (100 - (*region)->config.fill_density.value)/100;
// stop iterating if both conditions are matched
if (lower_layer->print_z < bottom_z && excess_mm3_per_mm2 <= 0) break;
// iterate through regions and collect internal surfaces
Polygons lower_internal;
FOREACH_LAYERREGION(lower_layer, lower_layerm_it)
(*lower_layerm_it)->fill_surfaces.filter_by_type(stInternal, &lower_internal);
// intersect such lower internal surfaces with the candidate solid surfaces
to_bridge_pp = intersection(to_bridge_pp, lower_internal);
}
// don't bridge if the volume condition isn't matched
if (excess_mm3_per_mm2 > 0) continue;
// there's no point in bridging too thin/short regions
{
const double min_width = bridge_flow.scaled_width() * 3;
to_bridge_pp = offset2(to_bridge_pp, -min_width, +min_width);
}
if (to_bridge_pp.empty()) continue;
// convert into ExPolygons
to_bridge = union_ex(to_bridge_pp);
}
#ifdef SLIC3R_DEBUG
printf("Bridging %zu internal areas at layer %zu\n", to_bridge.size(), layer->id());
#endif
// compute the remaning internal solid surfaces as difference
const ExPolygons not_to_bridge = diff_ex(internal_solid, to_polygons(to_bridge), true);
// build the new collection of fill_surfaces
{
Surfaces new_surfaces;
for (Surfaces::const_iterator surface = layerm->fill_surfaces.surfaces.begin(); surface != layerm->fill_surfaces.surfaces.end(); ++surface) {
if (surface->surface_type != stInternalSolid)
new_surfaces.push_back(*surface);
}
for (ExPolygons::const_iterator ex = to_bridge.begin(); ex != to_bridge.end(); ++ex)
new_surfaces.push_back(Surface(stInternalBridge, *ex));
for (ExPolygons::const_iterator ex = not_to_bridge.begin(); ex != not_to_bridge.end(); ++ex)
new_surfaces.push_back(Surface(stInternalSolid, *ex));
layerm->fill_surfaces.surfaces = new_surfaces;
}
/*
# exclude infill from the layers below if needed
# see discussion at https://github.com/alexrj/Slic3r/issues/240
# Update: do not exclude any infill. Sparse infill is able to absorb the excess material.
if (0) {
my $excess = $layerm->extruders->{infill}->bridge_flow->width - $layerm->height;
for (my $i = $layer_id-1; $excess >= $self->get_layer($i)->height; $i--) {
Slic3r::debugf " skipping infill below those areas at layer %d\n", $i;
foreach my $lower_layerm (@{$self->get_layer($i)->regions}) {
my @new_surfaces = ();
# subtract the area from all types of surfaces
foreach my $group (@{$lower_layerm->fill_surfaces->group}) {
push @new_surfaces, map $group->[0]->clone(expolygon => $_),
@{diff_ex(
[ map $_->p, @$group ],
[ map @$_, @$to_bridge ],
)};
push @new_surfaces, map Slic3r::Surface->new(
expolygon => $_,
surface_type => S_TYPE_INTERNALVOID,
), @{intersection_ex(
[ map $_->p, @$group ],
[ map @$_, @$to_bridge ],
)};
}
$lower_layerm->fill_surfaces->clear;
$lower_layerm->fill_surfaces->append($_) for @new_surfaces;
}
$excess -= $self->get_layer($i)->height;
}
}
*/
}
}
}
// called from slice()
std::vector<ExPolygons>
PrintObject::_slice_region(size_t region_id, std::vector<float> z, bool modifier)
{
std::vector<ExPolygons> layers;
std::vector<int> &region_volumes = this->region_volumes[region_id];
if (region_volumes.empty()) return layers;
ModelObject &object = *this->model_object();
// compose mesh
TriangleMesh mesh;
for (std::vector<int>::const_iterator it = region_volumes.begin();
it != region_volumes.end(); ++it) {
const ModelVolume &volume = *object.volumes[*it];
if (volume.modifier != modifier) continue;
mesh.merge(volume.mesh);
}
if (mesh.facets_count() == 0) return layers;
// transform mesh
// we ignore the per-instance transformations currently and only
// consider the first one
object.instances[0]->transform_mesh(&mesh, true);
// align mesh to Z = 0 (it should be already aligned actually) and apply XY shift
mesh.translate(
-unscale(this->_copies_shift.x),
-unscale(this->_copies_shift.y),
-object.bounding_box().min.z
);
// perform actual slicing
TriangleMeshSlicer<Z>(&mesh).slice(z, &layers);
return layers;
}
void
PrintObject::_make_perimeters()
{
if (this->state.is_done(posPerimeters)) return;
this->state.set_started(posPerimeters);
// merge slices if they were split into types
if (this->typed_slices) {
FOREACH_LAYER(this, layer_it)
(*layer_it)->merge_slices();
this->typed_slices = false;
this->state.invalidate(posPrepareInfill);
}
// compare each layer to the one below, and mark those slices needing
// one additional inner perimeter, like the top of domed objects-
// this algorithm makes sure that at least one perimeter is overlapping
// but we don't generate any extra perimeter if fill density is zero, as they would be floating
// inside the object - infill_only_where_needed should be the method of choice for printing
// hollow objects
FOREACH_REGION(this->_print, region_it) {
size_t region_id = region_it - this->_print->regions.begin();
const PrintRegion &region = **region_it;
if (!region.config.extra_perimeters
|| region.config.perimeters == 0
|| region.config.fill_density == 0
|| this->layer_count() < 2) continue;
for (size_t i = 0; i <= (this->layer_count()-2); ++i) {
LayerRegion &layerm = *this->get_layer(i)->get_region(region_id);
const LayerRegion &upper_layerm = *this->get_layer(i+1)->get_region(region_id);
// In order to avoid diagonal gaps (GH #3732) we ignore the external half of the upper
// perimeter, since it's not truly covering this layer.
const Polygons upper_layerm_polygons = offset(
upper_layerm.slices,
-upper_layerm.flow(frExternalPerimeter).scaled_width()/2
);
// Filter upper layer polygons in intersection_ppl by their bounding boxes?
// my $upper_layerm_poly_bboxes= [ map $_->bounding_box, @{$upper_layerm_polygons} ];
double total_loop_length = 0;
for (Polygons::const_iterator it = upper_layerm_polygons.begin(); it != upper_layerm_polygons.end(); ++it)
total_loop_length += it->length();
const coord_t perimeter_spacing = layerm.flow(frPerimeter).scaled_spacing();
const Flow ext_perimeter_flow = layerm.flow(frExternalPerimeter);
const coord_t ext_perimeter_width = ext_perimeter_flow.scaled_width();
const coord_t ext_perimeter_spacing = ext_perimeter_flow.scaled_spacing();
for (Surfaces::iterator slice = layerm.slices.surfaces.begin();
slice != layerm.slices.surfaces.end(); ++slice) {
while (true) {
// compute the total thickness of perimeters
const coord_t perimeters_thickness = ext_perimeter_width/2 + ext_perimeter_spacing/2
+ (region.config.perimeters-1 + slice->extra_perimeters) * perimeter_spacing;
// define a critical area where we don't want the upper slice to fall into
// (it should either lay over our perimeters or outside this area)
const coord_t critical_area_depth = perimeter_spacing * 1.5;
const Polygons critical_area = diff(
offset(slice->expolygon, -perimeters_thickness),
offset(slice->expolygon, -(perimeters_thickness + critical_area_depth))
);
// check whether a portion of the upper slices falls inside the critical area
const Polylines intersection = intersection_pl(
upper_layerm_polygons,
critical_area
);
// only add an additional loop if at least 30% of the slice loop would benefit from it
{
double total_intersection_length = 0;
for (Polylines::const_iterator it = intersection.begin(); it != intersection.end(); ++it)
total_intersection_length += it->length();
if (total_intersection_length <= total_loop_length*0.3) break;
}
/*
if (0) {
require "Slic3r/SVG.pm";
Slic3r::SVG::output(
"extra.svg",
no_arrows => 1,
expolygons => union_ex($critical_area),
polylines => [ map $_->split_at_first_point, map $_->p, @{$upper_layerm->slices} ],
);
}
*/
slice->extra_perimeters++;
}
#ifdef DEBUG
if (slice->extra_perimeters > 0)
printf(" adding %d more perimeter(s) at layer %zu\n", slice->extra_perimeters, i);
#endif
}
}
}
parallelize<Layer*>(
std::queue<Layer*>(std::deque<Layer*>(this->layers.begin(), this->layers.end())), // cast LayerPtrs to std::queue<Layer*>
boost::bind(&Slic3r::Layer::make_perimeters, _1),
this->_print->config.threads.value
);
/*
simplify slices (both layer and region slices),
we only need the max resolution for perimeters
### This makes this method not-idempotent, so we keep it disabled for now.
###$self->_simplify_slices(&Slic3r::SCALED_RESOLUTION);
*/
this->state.set_done(posPerimeters);
}
void
PrintObject::_infill()
{
if (this->state.is_done(posInfill)) return;
this->state.set_started(posInfill);
parallelize<Layer*>(
std::queue<Layer*>(std::deque<Layer*>(this->layers.begin(), this->layers.end())), // cast LayerPtrs to std::queue<Layer*>
boost::bind(&Slic3r::Layer::make_fills, _1),
this->_print->config.threads.value
);
/* we could free memory now, but this would make this step not idempotent
### $_->fill_surfaces->clear for map @{$_->regions}, @{$object->layers};
*/
this->state.set_done(posInfill);
}
}